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. EPA Emissions Regulations All new outboards manufactured by Mercury Marine are certified to the United States Environmental Protection Agency, as conforming to the requirements of the regulations for the control of air pollution from new outboard motors. MAINTENANCE EMISSION CERTIFICATION LABEL An emission certification label, showing emission levels and engine specifications directly related to emissions, is placed on the engine at time of manufacture. Ob00366 Idle speed Family number Engine horsepower Maximum emission output for the engine family Piston displacement Timing specification Date of manufacture. This will help prevent a buildup of deposits from clogging the internal water passages. Use a Mercury Precision or Quicksilver accessory (or equivalent) flushing attachment.
NOTE: Do not run the engine while flushing the cooling system. MAINTENANCE 3. Remove the thread‑in hose coupling and reinstall plug and gasket. Ob00484 Gasket Thread‑in hose coupling Top Cowl Removal And Installation REMOVAL 1. Unlock the rear latch by pushing lever down.
Lift rear of cowl and disengage front hook. Ob00486 INSTALLATION 1. MAINTENANCE Corrosion Control Anode Your outboard has a corrosion control anode installed on the gearcase.
An anode helps protect the outboard against galvanic corrosion by sacrificing its metal to be slowly corroded instead of the outboard metals. The anode requires periodic inspection especially in salt water which will accelerate the erosion.
MAINTENANCE FUEL LINE FILTER Inspect the fuel line filter. If the filter appears to be contaminated, remove and replace. Ob00488 IMPORTANT: Visually inspect for fuel leakage from the filter connections by squeezing the primer bulb until firm, forcing fuel into the filter. FUEL LINE INSPECTION Visually inspect the fuel line and primer bulb for cracks, swelling, leaks, hardness, or other signs of deterioration or damage. (especially in salt water), always apply a coat of the recommended lubricant to the entire propeller shaft at the recommended maintenance intervals and also each time the propeller is removed. Coat the propeller shaft with Quicksilver or Mercury Precision Lubricants Anti‑Corrosion Grease or 2‑4‑C. Ob00490 Tube Ref No.
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MAINTENANCE 8. Place a block of wood between gearcase and propeller to prevent rotation and tighten propeller nut.
Secure propeller nut to the shaft with cotter pin. Ob00489 Cotter pin Propeller Propeller nut Front thrust washer Rear thrust hub Spark Plug Inspection And Replacement WARNING Avoid serious injury or death from fire or explosion caused by damaged spark plug boots. Install plug finger tight, and then tighten 1/4 turn or torque to specifications. Description lb. Spark plug Lubrication Points 1. Lubricate the following with Quicksilver or Mercury Precision Lubricants 2‑4‑C or Special Lubricant 101.
Description Where Used Part No. Co-pilot, swivel. MAINTENANCE. Swivel Bracket ‑ Lubricate through fittings. Ob00491 Swivel bracket Co‑pilot.
Transom Clamp Screws ‑ Lubricate threads. Ob00492 NOTE: Lubricating the tiller handle bushing and shift handle detent requires disassembly of the product. These points should be lubricated at least once a year by an authorized dealer. MAINTENANCE. Tilt Pivot.
Lubricate the following with Quicksilver or Mercury Precision Lubricants Anti‑Corrosion Grease or 2‑4‑C. Description Where Used Part No. 92-802867A Anti-Corrosion Grease Propeller shaft 92-802859A 2-4-C Propeller shaft. Propeller Shaft ‑ Refer to Propeller Replacement for removal and installation of the propeller. MAINTENANCE IMPORTANT: Inspect oil for signs of contamination. Oil contaminated with water will have a milky color to it; oil contaminated with fuel will have a stong fuel smell.
If contaminated oil is noticed, have the engine checked by your dealer. Ob00496 Drain plug OIL FILLING.
GEARCASE LUBRICANT CAPACITY Gearcase lubricant capacity is approximately 195 ml (6.6 fl. GEARCASE LUBRICANT RECOMMENDATION Mercury or Quicksilver Premium or High Performance Gear Lubricant. CHECKING LUBRICANT LEVEL AND REFILLING GEARCASE 1. Place outboard in a vertical operating position. Remove vent plug from vent hole. MAINTENANCE 3.
Place lubricant tube into the fill hole and add lubricant until it appears at the vent hole. Ob00498 Vent plug Fill/drain plug Lubricant at vent hole IMPORTANT: Replace sealing washers if damaged.
Stop adding lubricant. Install the vent plug and sealing washer before removing the lubricant tube.
. EPA Emissions Regulations All new outboards manufactured by Mercury Marine are certified to the United States Environmental Protection Agency, as conforming to the requirements of the regulations for the control of air pollution from new outboard motors. MAINTENANCE EMISSION CERTIFICATION LABEL An emission certification label, showing emission levels and engine specifications directly related to emissions, is placed on the engine at time of manufacture. Ob00366 Idle speed Family number Engine horsepower Maximum emission output for the engine family Piston displacement Timing specification Date of manufacture.
This will help prevent a buildup of deposits from clogging the internal water passages. Use a Mercury Precision or Quicksilver accessory (or equivalent) flushing attachment. NOTE: Do not run the engine while flushing the cooling system. MAINTENANCE 3.
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Remove the thread‑in hose coupling and reinstall plug and gasket. Ob00484 Gasket Thread‑in hose coupling Top Cowl Removal And Installation REMOVAL 1. Unlock the rear latch by pushing lever down. Lift rear of cowl and disengage front hook. Ob00486 INSTALLATION 1. MAINTENANCE Corrosion Control Anode Your outboard has a corrosion control anode installed on the gearcase. An anode helps protect the outboard against galvanic corrosion by sacrificing its metal to be slowly corroded instead of the outboard metals.
The anode requires periodic inspection especially in salt water which will accelerate the erosion. MAINTENANCE FUEL LINE FILTER Inspect the fuel line filter.
If the filter appears to be contaminated, remove and replace. Ob00488 IMPORTANT: Visually inspect for fuel leakage from the filter connections by squeezing the primer bulb until firm, forcing fuel into the filter. FUEL LINE INSPECTION Visually inspect the fuel line and primer bulb for cracks, swelling, leaks, hardness, or other signs of deterioration or damage. (especially in salt water), always apply a coat of the recommended lubricant to the entire propeller shaft at the recommended maintenance intervals and also each time the propeller is removed. Coat the propeller shaft with Quicksilver or Mercury Precision Lubricants Anti‑Corrosion Grease or 2‑4‑C. Ob00490 Tube Ref No. MAINTENANCE 8.
Place a block of wood between gearcase and propeller to prevent rotation and tighten propeller nut. Secure propeller nut to the shaft with cotter pin.
Ob00489 Cotter pin Propeller Propeller nut Front thrust washer Rear thrust hub Spark Plug Inspection And Replacement WARNING Avoid serious injury or death from fire or explosion caused by damaged spark plug boots. Install plug finger tight, and then tighten 1/4 turn or torque to specifications. Description lb. Spark plug Lubrication Points 1. Lubricate the following with Quicksilver or Mercury Precision Lubricants 2‑4‑C or Special Lubricant 101. Description Where Used Part No. Co-pilot, swivel.
MAINTENANCE. Swivel Bracket ‑ Lubricate through fittings. Ob00491 Swivel bracket Co‑pilot.
Transom Clamp Screws ‑ Lubricate threads. Ob00492 NOTE: Lubricating the tiller handle bushing and shift handle detent requires disassembly of the product. These points should be lubricated at least once a year by an authorized dealer. MAINTENANCE.
Tilt Pivot. Lubricate the following with Quicksilver or Mercury Precision Lubricants Anti‑Corrosion Grease or 2‑4‑C. Description Where Used Part No.
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92-802867A Anti-Corrosion Grease Propeller shaft 92-802859A 2-4-C Propeller shaft. Propeller Shaft ‑ Refer to Propeller Replacement for removal and installation of the propeller. MAINTENANCE IMPORTANT: Inspect oil for signs of contamination.
Oil contaminated with water will have a milky color to it; oil contaminated with fuel will have a stong fuel smell. If contaminated oil is noticed, have the engine checked by your dealer. Ob00496 Drain plug OIL FILLING.
GEARCASE LUBRICANT CAPACITY Gearcase lubricant capacity is approximately 195 ml (6.6 fl. GEARCASE LUBRICANT RECOMMENDATION Mercury or Quicksilver Premium or High Performance Gear Lubricant. CHECKING LUBRICANT LEVEL AND REFILLING GEARCASE 1. Place outboard in a vertical operating position.
Remove vent plug from vent hole. MAINTENANCE 3. Kubota diesel manual v2015tr. Place lubricant tube into the fill hole and add lubricant until it appears at the vent hole. Ob00498 Vent plug Fill/drain plug Lubricant at vent hole IMPORTANT: Replace sealing washers if damaged. Stop adding lubricant.
Install the vent plug and sealing washer before removing the lubricant tube.